Bulk Material Quantitative loading system

Quantitive Loading System

1. Data acquisition and processing

Collect and process the data on the loading site in real time, control the lower computer, collect its data, process and save it in real time.

2. Screen display

Screen display is divided into data display screen, process flow chart screen, equipment status display screen, trend curve record display screen, alarm information summary display screen and other auxiliary display screens, etc. The screen display is intuitive, bright in color, easy to operate, and the main part adopts dynamic display .

3. Operation protection

In order to prevent unauthorized personnel from operating the system, the system has alarm prompts for wrong operations, and at the same time, password protection functions are provided for important operations to ensure the system.

4. Permission assignment

The system has permission settings, and each operator can only operate within the scope of his own permission.

5. Report function

According to customer requirements, various report formats and contents are formulated, and the report output is divided into automatic timing and manual random printing.

6. Network communication function

It can be networked with DCS system, company network and Internet to realize resource sharing and facilitate system management

1.Bulk material conveying system

It is responsible for transporting different materials to the designated loading location, and the loading system is equipped with storage silo, which can cache the material, to ensure that the material can be continuously supplied when loading, without interrupting the material transportation.

2.Quantitative weighing system

According to the user site can choose ICS series electronic belt scale, high precision electronic belt scale series, quantitative weighing feeder series and other different weighing systems to ensure the weighing accuracy when loading.

3.Dosing control system

Based on self-designed computer software, centralized interlocking automatic control through PLC and industrial control machine, to realize the connection of conveying, quantitative weighing and dosing, to meet the demand of quantitative loading.

4.Real-time monitoring system

Installing cameras at the required places of the loading system site, the conveying situation and vehicle loading situation can be monitored, and the user can understand the site situation in the central control room.

5.Intelligent software system

There are mainly loading control system software, weighing software and monitoring software.

This solution can also be added to the belt sampling system according to the user's actual application needs

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Core Advantage

1. Independent research and development software combined with belt scale innovation

The unique WRIKU-ICS high-precision dynamic weighing technology ensures that it meets the user's tolerance requirements, and comprehensively solves the double problems of overload and underload during the installation process, and does not need to interrupt the material transportation.

2. Highly automated, saving labor costs

Combined with the belt scale, PLC control system and loading control system, the process of conveying, weighing and loading can be seamlessly connected, ensuring loading efficiency and reducing labor links.

3. Speed up the loading process and improve productivity

The system can work continuously and stably, is easy to maintain and operate, reduces link consumption, and runs quickly, stably and efficiently during loading, ensuring higher productivity and efficiency.

4. The remote expert system can reduce the management burden in an all-round way

All equipment in the system is controlled and operated remotely and centrally through the PLC control system. Information such as operation faults are displayed on the control computer, real-time monitoring of equipment status, early diagnosis and warning of faults, and comprehensive reduction of the user's belt scale management burden.

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Technical parameters

The design of the belt dosing system follows the relevant national standards and industry regulations:

1.National standard: GB/T7721-2007 continuous totalized automatic weighing machine [belt scale]

2. National standard: GB/T7724-2008 Electronic weighing instruments

3. Testing Regulations: JJG195 - National Metrology Testing Regulations for Belt Scales

4. Ministry Inspection Regulations: JC/T917-2003 Belt Feeder for Building Materials Industry

5. Accuracy level of the belt scale (rated operating conditions): 0.5, 1, 2

6. The corresponding dynamic cumulative errors are: (maximum permissible error) ±0.2%, ±0.5%, ±1.0%, ±2.0%

Rated operating operating conditions.

(specifying the range of measured and influenced quantities, the conditions of use where the metrological characteristics of the belt scale are within the maximum permissible error range specified in the regulations, the product can also be customised according to customer requirements and technical standards)

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