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WRKU Array Type High-precision Belt Scale
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WRKU Array Type High-precision Belt Scale

wriku High-precision intelligent control suspension belt scale is a modern and innovative belt scale integrated with high precision, high intelligence, strong stability and self-calibration technology. It fully apllies the third-generation dynamic weighing and multi-scale real-time calibration technology. The measurement accuracy has been qualitatively improved. With intelligent control instrument specially developed for high-precision belt scales, its weighing accuracy can be maintained at 0.20% for a long time and is maintenance-free for up to 6 months.
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Array type high-precision belt scale

High-precision intelligent control suspension belt scale

High-precision intelligent control suspension belt scale is a modern and innovative belt scale integrated with high precision, high intelligence, strong stability and self-calibration technology. It fully apllies the third-generation dynamic weighing and multi-scale real-time calibration technology. The measurement accuracy has been qualitatively improved.  With  intelligent control instrument specially developed for high-precision belt scales, its  weighing accuracy can be maintained at 0.20% for a long time and is maintenance-free for up to 6 months.

Product features: 

  • Multi-group scale combined structure;

  • High-precision automatic hanging code verification technology;

  • High-precision digital sensor;

  • Regular automatic verification;

  • Multi-scale intelligent real-time verification.


The accuracy is kept stable within 0.2% for a long time, and manual maintenance is exempted for a minimum of six months, which maximizes the reduction of maintenance costs.

Trouble-free operation period ≥ 365 days

Automatic registration code verification can perfectly replace manual physical  mode

According to the condition of the conveyor, the number of idlers is different, a total of 12-24 sets of idlers is  nomal arrangement. Adapt to difference of bandwidths,  flow rates and  idler spacing, it is  also suitable for conveyors with climbing arcs.

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Array type high-precision belt scale


Core advantages


Multi-Frame Structure With Extended Weighing Area

Each group of weighing units uses a fully suspended double roller structure, which is simple and easy to install and maintain, saving time and effort and making transport easy. The longer the weighing area, the longer the effective weighing section, allowing the material to be fully measured and avoiding accidental errors, thus improving the accuracy of the measurement.


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High precision automatic code calibration technology

Physical calibration of belt scales requires downtime and affects production. The online calibration function of the belt weigher provides a solution to the shortcomings of the existing technology: the belt weigher compares and calibrates the data of several weighing units during the conveying process and corrects the deviations so that the weight of the material conveyed by the different units is equal and the faulty weighing unit can be detected and alarmed in time. The user does not need to install a separate calibration device.


Array type high-precision belt scale31

 

Efficient &Precise Digital Weighing Module

The digital weighing module, specially developed for high-precision intelligent belt weighers, is based on a 24-bit analogue-to-digital converter, with high performance and stability ST Microelectronics ARM chip, optimised in every detail and enhanced with dynamic digital filtering, one digital weighing module for one set of weighing cells, with high speed data acquisition, especially suitable for industrial dynamic weighing applications.



Stable and reliable double-wheel heavy duty speed measuring device

Designed for high precision intelligent belt weighers, the double-wheel heavy duty speed measuring device uses a thickened Schenker rubber ring, which adheres well to the belt and prevents belt slippage and bouncing.


Array type high-precision belt scaleS31

Stable, accurate and resistant to interference

In addition to accuracy and stability, PASEC belt scales are also unbeatable in terms of their resistance to interference. From the source of interference, sensitive devices to the propagation path, the belt weigher is analysed for sources of interference, with comprehensive protection measures to eliminate the impact of on-site electromagnetic interference on the stability and accuracy of the belt weigher, together with the intelligent control instruments developed by PASEC, to create the most accurate, stable and perfect high-end belt weigher solution.



Belt metro Scale 1X

High precision belt scales with intelligent instrumentation

The high precision intelligent control instrumentation for belt scales uses the most advanced intelligent weighing technology available, using a complex data processing model that complements the digital load cells to process the weighing data at high speed, displaying the belt scale operation and calibration status in real time, with powerful functions such as one-key calibration, automatic zero tracking, automatic fault determination and overrun rejection, to achieve high accuracy, self-calibration, maintenance-free and long-term stability of the belt scale. The belt scales are high precision, self-calibrating, maintenance-free and stable.



微信图片_20220531205504

Online self-diagnostic overrun alarm rejection

While it is not easy to detect a large error on an ordinary belt scale, the double-frame, double-channel electronic belt scale comes with online diagnostic and overrun alarm rejection functions. If an error occurs during weighing, the system automatically determines whether the error is within a reasonable range and issues a timely alarm to remind staff to deal with it immediately.


Online self-diagnostic overrun alarm rejection

While it is not easy to detect a large error on an ordinary belt scale, the double-frame, double-channel electronic belt scale comes with online diagnostic and overrun alarm rejection functions. If an error occurs during weighing, the system automatically determines whether the error is within a reasonable range and issues a timely alarm to remind staff to deal with it immediately.

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30A Belt Scale Calculation Meter

WEIGHTING DEVICE

◆Comprehensive accuracy: ±0.01%;

◆The display is a four-line screen display, showing the instantaneous flow, cumulative amount, and operating parameters of the belt conveyor;

◆Scrolling menu, can be used for parameter input setting Chinese display, easy to operate;

◆Multiple calibration methods, automatic zero point and interval, automatic zero point tracking;

◆Communication interface (optional): standard RS~232C, RS485 interface.

◆If necessary, it can provide MODBUS, Ethernet communication and other functions.

◆The flow rate that can be set, the software PID adjustment, realizes the DCS automatic batching system control;

◆Multiple input and output ports;

◆Printing interface (printer optional).

◆Easy debugging: Chinese menu, automatic zero calibration, automatic interval calibration, fault self-diagnosis.

◆Data remote transmission:

a-Analog quantity: real-time flow through the current signal (4-20mA, optional), the accumulated quantity is output to the remote place through the pulse signal

b- digital: transmit all data to the host computer by means of communication;

◆Fault alarm: high flow alarm, low flow alarm, shutdown alarm, external alarm and other alarm signals;

◆Communication function: standard RS232 and standard RS485 interface, baud rate can be adjusted, address can be set, and multiple instruments can be networked;

◆Weighing instrument has two types: panel embedded and wall-mounted, which can meet the different requirements of various sites


Speed Sensor

Speed Sensor


◆It is connected to a special speed measuring device, which can eliminate the error caused by slippage between the friction wheel and the belt in the usual speed measuring device;

◆Airtight shell, with good shielding performance, good sealing performance, suitable for outdoor installation;

◆Brushless pulse generator, no need to adjust, calibrate or maintain;

◆The latest soft connection technology ensures the speed measurement accuracy more effectively;

◆Speed range: 0.05-4.0m/s



Weighing Sensor

Weighting Sensor


The load cell is  resistance strain gauge tension (pressure) force sensor.

◆Nonlinearity: less than 0.05% of rated output;

◆Repeatability: less than 0.03% of rated output;

◆ Hysteresis: less than 0.03% of rated output;

◆Temperature sensitivity: ±0.003%/℃ at zero value, ±0.004%/℃ at full value

◆Safety overload: 150%


Speed Roller

The precise speed measuring roller (device) is installed on the conveyor frame and keeps running synchronously with the conveyor.

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ModelCalibration accuracyOptimizedoptimizedInclined Angleload cellSpeed Sensore(PC)weighing bridgeMetering idlertrunnion
(%)Dynamic accuracy(%)The longest verification period(PC)
PSK-ZZ1000≤±0.25%±0.3%30 Day≤18°One1full suspension20


To order a belt scale, the following parameters are required:

FAQ ON M WeightMetor B800X9 Belt_01

◇Belt width B=______mm;  

◇Maximum flow Q=______t/h;

◇ Belt conveyor speed v=______m/s;

◇Belt conveyor inclination =_____ degrees;

◇Length of belt conveyor L=______m;

◇Name of conveying material:____________;

◇Material bulk density:____________;

Belt Layout


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